The single stranding machine is one of the key equipments for manufacturing high-frequency cables, data cables, electronic cables, core cables and stranded wires and cables such as HDMI, DP, USB, CAT-7, DVI, ATA, and SATA. Alpha Electric's CNC high-speed hanging frame single strander integrated solution fully meets the needs of users in terms of quality, performance and functionality.


Single stranding machine, CNC high speed, variable frequency drive, servo drive


Single stranding machine, CNC high speed, variable frequency drive, servo drive


High-speed hanging frame single twister

Applicable to all kinds of power lines, data cables, communication cables, and other special cable core cable twisted and twisted, and at the same time complete the center bag and the side of the bag.

Single stranding machine

The main technical parameters include applicable core wire, maximum twisted outer diameter, lay length, stranding speed, take-up diameter, take-up power, tension control and other technical parameters.

The definition of pitch

In the process of cable cabling, each core has both linear and rotational motions; when the core rotates one revolution, the linear distance of the linear core forward is the cable pitch. Different product models have national regulations.


Single stranding machine, CNC high speed, variable frequency drive, servo drive


There is a problem

Ordinary general axis stranding machine cable pitch formula:

Single stranding machine, CNC high speed, variable frequency drive, servo drive

The mechanical transmission of the common single stranding machine adopts the general axis transmission, and the main stranding, traction and take-up share a common motor. Every time the user needs to change the product, the user needs to complete the gear ratio of the main stranding and traction according to the pitch requirements. Inefficiency, and depending on the number of product varieties to be equipped with a variety of gear accessories to meet the different models of product pitch.

Single stranding machine, CNC high speed, variable frequency drive, servo drive


solution


According to the adjustment method of ordinary pitch, distribution transmission is adopted, and the transmission part adopts variable frequency drive or servo drive according to the user's demand, and the two virtual change speed reduction ratios can meet the changing requirements of different product model pitches.


System Configuration

The entire system consists of Alpha's touch screen, PLC and frequency converters:

Single stranding machine, CNC high speed, variable frequency drive, servo driveSingle stranding machine, CNC high speed, variable frequency drive, servo drive

Single stranding machine, CNC high speed, variable frequency drive, servo drive

Single stranding machine, CNC high speed, variable frequency drive, servo drive

Single stranding machine, CNC high speed, variable frequency drive, servo drive

Single stranding machine, CNC high speed, variable frequency drive, servo drive

Single stranding machine, CNC high speed, variable frequency drive, servo driveSingle stranding machine, CNC high speed, variable frequency drive, servo driveSingle stranding machine, CNC high speed, variable frequency drive, servo drive



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