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It is reported that Hangzhou Zhongwei made a market forecast four years ago. With the gradual enlargement of the LED lighting market and the gradual disappearance of the demographic dividend, the traditional artificial production mode LED lighting enterprises will face bottlenecks in development, and now it has become an industry. Indisputable fact.
Hangzhou Zhongwei officially launched the ZWL-A1500 LED lighting automation 1.5K production line last year, integrating six core technologies such as electronic measurement, automation control, intelligent image vision, mechanical precision manufacturing, optical analysis and detection, and system measurement software. The second and fifth" support items. 
Hangzhou Zhongwei ZWL-A1500 LED lamp automation 1.5K production line contains four production modules, namely automatic assembly line, automatic aging line, automatic detection line, automatic packaging line, automatic connection by robots between modules, the entire production line only needs 6-8 individual workers, the actual production capacity of a certain customer in production exceeds 28,000 per day (LED bulbs). Compared with the traditional manual production mode, 200 pieces per person per day are calculated. The same capacity is about 140 manually. In addition, the connection-type automatic connection production between modules such as assembly, aging, inspection, packaging, etc., does not require labor, and also saves the porters, so that manual use is minimized. According to the saving of 140 people, each labor wage is calculated at 30,000 yuan per year. The entire automatic line saves labor costs of more than 4.2 million yuan per year.
The automated production line adopts many innovative technologies such as photoelectric induction, visual sensing, precision machinery and automatic control. It is more stable and reliable than the manual in terms of consistent assembly, consistency detection and consistency quality. Improve product yield, the product automatically realizes full inspection, can set the factory identity for each product, establish product database, data can be traced. In addition, through FMS system, managers can enter the workshop and remotely monitor, making factory management easier. Orderly.
It is understood that from the actual online production of several production lines that have been delivered to a well-known lighting company, the actual production capacity of each line exceeds 28,000 (LED bulbs), and the monthly delivery capacity is over 840,000. According to the calculation of 20 yuan for each LED bulb, the monthly output value will exceed 16.8 million yuan. For large-volume order customers who require urgent supply, the competitive advantage is quite obvious. In addition, the company has automated production capacity, and the ability of customers to receive orders has also been greatly improved, especially for foreign customers to receive orders, a lot of points.
Zhongwei Optoelectronics adopts the innovative design of unique flexible wire body, with independent intellectual property rights. On the basis of the original wire body, the tooling position can be expanded or deleted. At the same time, the maintenance and maintenance of a certain tooling position does not affect the daily online production operation. During maintenance or maintenance, it can be manually replenished, which greatly reduces the system idle rate, realizes the function of stop and stop production, and maximizes the investment cost of customers.
(This article is for optoelectronic submission) 
According to GLII statistics, the domestic LED indoor lighting output value in 2012 was 33.5 billion yuan, an increase of 80%. It is expected that it will maintain a high-speed growth trend in 2013, which is expected to reach 55.7 billion yuan, a year-on-year increase of 66%.