Fault-tolerant control faces significant challenges, yet recent advancements in related fields such as robust control theory, fuzzy logic, and neural network research have provided valuable opportunities for progress. These developments have created a solid foundation for the evolution of fault-tolerant systems. The rapid advancement of computer control technology and artificial intelligence has further increased the feasibility of applying fault-tolerant techniques in real-world engineering scenarios. The concept of fault tolerance originated from the need to ensure system functionality even when components fail. Fault tolerance refers to the ability of a system to continue operating despite errors or failures. When critical parts of a system malfunction, it should automatically detect, diagnose, and respond by either maintaining its intended function or sacrificing some performance to keep the system operational within acceptable limits. Errors can generally be categorized into two types: inherent errors, which are present from the start due to design or manufacturing flaws, and acquired faults, which occur during operation. Inherent errors require correction or replacement, while acquired faults may be transient, intermittent, or permanent. Fault tolerance is a crucial strategy for enhancing system reliability. Common methods include hardware redundancy, software redundancy, information redundancy, and time redundancy. Improving system reliability can be achieved through careful design and quality control, but these approaches have limitations. Therefore, fault-tolerant technologies are essential for further improvements. Fault-tolerant control was pioneered by John von Neumann, a Hungarian-American mathematician, and has since evolved significantly. With the widespread use of microcomputers in the 1980s, fault-tolerant systems became more common across various applications. In China, fault-tolerant technology is also advancing rapidly, with critical sectors like aerospace and power generation adopting these techniques. Intelligent fault tolerance (IFT) involves using AI to detect and manage potential failures before they occur. It aims to maintain safe and efficient operations, even if some components fail. Hardware intelligent fault tolerance (HIFT) typically relies on hardware redundancy, where backup components take over when a failure is detected. Redundancy can be static, dynamic, or hybrid. Static redundancy uses voting systems to mask faults, while dynamic redundancy switches between active and standby modules. Hybrid redundancy combines both approaches, offering flexibility and enhanced reliability. Implementing intelligent fault tolerance involves several steps, including fault detection, feature identification, state prediction, repair decision-making, and control actions. The ultimate goal is to ensure continuous and reliable operation, even in the face of component failures. Redundancy technology plays a vital role in achieving high reliability in process control systems. While it increases system complexity, it significantly improves performance and safety. Redundancy can be implemented at different levels, such as component, module, or system level. Key technologies in redundant systems include information synchronization, fault detection, arbitration and switching, hot-plug capabilities, and fault isolation. These technologies work together to ensure seamless transitions, fast response times, and minimal disruption during failures. As industrial automation continues to grow, the demand for highly reliable control systems is increasing. Redundancy technology helps meet these demands, ensuring that critical systems remain operational under various conditions.

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